Benefits of Composite Liners In Grinding Mills

Mill liners are an important part of mills to protect them from high abrasion and friction. Traditionally, mill liners were either made of rubber or steel. But it has consequences, rubber was too light to handle the impact and abrasion of the materials, while steel was too heavy hence reducing the efficiency of mill liners.

So, to enhance the efficiency without compromising on quality, composite liners were developed. Composite mill liners carry the benefit of steel liners with the flexibility of the rubber making it a new rage in the mining and mineral beneficiation industry. Today, I will discuss the benefit of using Composite liners in grinding mills.

Composite Liners are Lightweight

There is always a trade-off between the grinding mill and the weight of the liner. To enhance the efficiency of the liner must be light in weight yet abrasion-resistant. Composite liners are the material of choice for grinding mills, as they can weigh 35-45% lighter than metal liners. It provides an opportunity in the wear liner to design larger liners with fewer components.

Composite Liners are durable

Composite liners if installed properly can last longer than the grinding mills. The composite liners fit better than steel or rubber liner so that eliminates the joining peening, this reduces the chances of material entering in between the joint and causing roadblocks while materials are processed in SAG and Ball mills. This enhances the efficiency and durability of the grinding mills and other mining equipment.

Shorter Delivery Time

As mills operate continuously every day, a shutdown can lead to high production loss. The delay in delivery of wear liner can lead to a hefty loss in the factory.

The composite wear liner manufactures more quickly than metal liners, which results in a reduction of lead times this has a great advantage in mining operations. They can place an order anytime and it decreases the dependency of ordering way before the mill liner wears out. This prevents the risk associated with booking early and the requirement of keeping the liner stored on-site for a long period.

Optimizes Grinding Operation and Increases Throughput

As the grinding mill composite panels are customized you can increase or decrease volumetric capacity as per requirement. Mills which has charge limitation benefits with the composite liners operation. The composite liners are lighter in weight and do not transmit any energy that in return enhances its operation productivity and allows more material to be fed into the mill.

Conclusion

The material and design of the liner have a dramatic impact on mill availability and grinding efficiency. Composite liners are easier to install and enhance the milling operation. Optimizing the liner's design through materials will improve their productivity and durability significantly. You can buy mining equipment from leading mining equipment manufacturers and ensure its efficiency in the long run.